B Pharmacy Sem 2: Pharmaceutical Inorganic Chemistry
Subject 4. Pharmaceutical Inorganic Chemistry
1. Water: Grades, Purification & Hardness
2. Inorganic Excipients & Their Applications
3. Acids, Bases & Buffer Systems
4. Heavy Metals: Limits, Detection & Removal
5. Antacids, Dental Products & Medical Gases
6. Radiopharmaceuticals & Isotonic Solutions
7. Quality Control Tests & Safety/Disposal of Inorganics
Unit 1: Water – Grades, Purification & Hardness
This unit covers the types of water used in pharmaceutical processes, methods to purify water to various grades, the concept and measurement of water hardness, and its control to meet quality specifications.
1.1 Grades of Water in Pharmacy
Grade | Description & Uses |
---|---|
Purified Water | Produced by distillation or equivalent; for formulation, cleaning equipment, and analytical work (USP, EP). |
Water for Injection (WFI) | Pyrogen-free; produced by distillation or reverse osmosis + ultrafiltration; for parenteral preparations. |
Sterile WFI | WFI sterilized by filtration; used directly in injections and infusion solutions. |
Potable Water | Safe for drinking; feed water for purification systems but not for formulation. |
Highly Purified Water | Produced by additional polishing steps (e.g., electrodeionization); for manufacturing critical products. |
1.2 Water Purification Methods
1.2.1 Distillation
Principle: vaporization of water, leaving non‑volatile impurities, then condensation.
Features: effective removal of inorganic salts, most organics, and microbes; energy‑intensive.
1.2.2 Ion Exchange / Deionization
Principle: cation and anion exchange resins remove ionic impurities.
Features: produces water low in ions; requires periodic resin regeneration (acid/base).
1.2.3 Reverse Osmosis (RO)
Principle: high‑pressure forcing of water through a semi‑permeable membrane, rejecting salts and larger molecules.
Features: continuous operation; removes > 95 % of dissolved solids; pre‑treatment and periodic sanitation needed.
1.2.4 Membrane Filtration / Ultrafiltration
Principle: size‑exclusion via membranes to remove particulates, bacteria, endotoxins (for WFI).
Features: used downstream of RO or distillation for sterilization and pyrogen removal.
1.2.5 Combination Systems
Polishing Trains: RO → deionization → UV oxidation → ultrafiltration to meet WFI or highly purified water standards.
Monitoring: conductivity, TOC (total organic carbon), microbial counts, endotoxin tests.
1.3 Water Hardness
1.3.1 Definition
Hardness: concentration of calcium (Ca²⁺) and magnesium (Mg²⁺) ions in water, expressed as mg CaCO₃/L.
1.3.2 Types of Hardness
Type | Cause & Characteristics |
---|---|
Temporary Hardness (Carbonate) | Ca²⁺/Mg²⁺ with bicarbonate/carbonate; removed by boiling → precipitates as CaCO₃. |
Permanent Hardness (Non‑carbonate) | Ca²⁺/Mg²⁺ with sulfate, chloride, nitrate; not removed by boiling. |
1.3.3 Classification (USP)
Soft: < 17.1 mg CaCO₃/L
Slightly hard: 17.1–60 mg/L
Moderately hard: 61–120 mg/L
Hard: 121–180 mg/L
Very hard: > 180 mg/L
1.4 Determination of Hardness
1.4.1 EDTA Titrimetric Method
Buffer sample to pH 10 (ammonia buffer).
Add Eriochrome Black T indicator → wine‑red complex with Ca²⁺/Mg²⁺.
Titrate with standard EDTA until color changes to blue (indicator liberated).
Calculate hardness as mg CaCO₃/L from EDTA volume:
1.5 Control of Hardness
Method | Principle | Application |
---|---|---|
Boiling | Precipitation of CaCO₃ from temporary hardness | Simple pretreatment |
Lime–Soda Softening | Addition of Ca(OH)₂ and Na₂CO₃ to precipitate Ca²⁺/Mg²⁺ as hydroxides/carbonates | Large-scale water treatment |
Ion Exchange Softeners | Exchange of Ca²⁺/Mg²⁺ for Na⁺ on resin | Continuous domestic/industrial softening |
Reverse Osmosis | Membrane rejection of ions | High‑purity water systems |
1.6 Significance in Pharmaceutical Manufacturing
Equipment Scaling & Fouling: hardness leads to deposit formation in boilers, heat exchangers.
Effect on Formulations: interaction with drugs/excipients (e.g., soap formation, altered dissolution).
Analytical Accuracy: hard water can interfere in titrimetric and spectrophotometric assays.
1.7 Key Points for Exams
List and define water grades and their pharmaceutical uses.
Compare major purification methods (distillation, RO, deionization).
Define temporary vs. permanent hardness and classify hardness levels.
Outline the EDTA titration procedure for hardness determination.
Describe softening techniques and their industrial applications.
Unit 2: Inorganic Excipients & Their Applications
This unit covers key inorganic excipients used in pharmaceutical formulations, their chemical nature, functional roles, and selection criteria.
2.1 Definition & Importance of Excipients
Excipients: inactive ingredients added to formulations to aid manufacturing, stability, delivery, or patient acceptability.
Roles: diluents, binders, disintegrants, glidants, coatings, absorbents, buffering agents, and more.
2.2 Common Inorganic Excipients
Excipients | Chemical Nature | Primary Function | Typical Applications |
---|---|---|---|
Lactose Monohydrate (technically organic sugar but often grouped) | Crystalline sugar | Diluents/fillers in tablets and capsules | Direct compression tablets |
Dibasic Calcium Phosphate (DCP) | CaHPO₄·2H₂O | Diluent/filler; pH neutral | Tablet formulations, chewables |
Microcrystalline Cellulose (MCC) (organic polymer but inert) | Cellulose polymer | Binder, disintegrant, filler | Tablets, capsules |
Magnesium Stearate | Mg(C₁₈H₃₅O₂)₂ | Lubricant | Tablet and capsule manufacturing |
Colloidal Silicon Dioxide | SiO₂ | Glidant, anti‑caking agent | Improves powder flow |
Talc | Mg₃Si₄O₁₀(OH)₂ | Lubricant, glidant, anti adherent | Tablet punches, powder handling |
Kaolin (Colloidal) | Al₂Si₂O₅(OH)₄ | Adsorbent, diluent | Oral suspensions, topical formulations |
Kaolin and Pectin (in combination) | – | Protection of GI mucosa | Diarrhea laxative formulations |
Bentonite | Al₂O₃·4SiO₂·H₂O (clay) | Suspending agent, adsorbent | Oral suspensions, emulsion stabilizers |
Activated Charcoal | Porous carbon | Adsorbent | Gastrointestinal decontamination |
Calcium Carbonate | CaCO₃ | Antacid, diluent | Antacid tablets; filler in chewable tablets |
Magnesium Trisilicate | Mg₂Si₃O₈·xH₂O | Antacid, adsorbent | Antacid formulations |
Sodium Bicarbonate | NaHCO₃ | Buffering agent, antacid | Effervescent salts, buffer in injections |
Zinc Oxide | ZnO | Astringent, protective ointments | Topical creams, diaper rash preparations |
2.3 Functional Categories & Mechanisms
Diluents/Fillers
Provide bulk to low‑dose drugs
Should be inert, compressible, and flowable
Binders
Promote adhesion of powder particles in wet granulation
Examples: DCP, MCC
Lubricants & Glidants
Reduce friction between powder and equipment
Magnesium stearate coats particles; colloidal silica reduces interparticle cohesion
Disintegrants
Facilitate breakup of tablets into particles for dissolution
Inorganic options: sodium starch glycolate (though organic), croscarmellose
Adsorbents & Suspending Agents
Kaolin, bentonite: adsorb moisture and stabilize suspensions by increasing viscosity
Antacids & Buffers
Neutralize gastric acid (e.g., CaCO₃, Mg(OH)₂, sodium bicarbonate)
Buffers maintain pH in formulations and physiological compatibility
Protective & Topical Agents
Zinc oxide: protectant, astringent in dermal products
Talc: reduces stickiness in ointment bases
2.4 Selection Criteria for Inorganic Excipients
Purity & Grade: pharmaceutical grade with defined impurity limits
Physicochemical Properties: particle size, surface area, pH, solubility
Compatibility: chemical inertness with API and other excipients
Functionality: meets intended role without adverse effects
Regulatory Status: recognized in pharmacopeias (USP, EP, JP)
2.5 Applications & Formulation Examples
Tablet Formulation:
API + DCP (60 %) + MCC (15 %) + magnesium stearate (1 %) + colloidal silica (0.5 %)
Oral Suspension:
API dispersed in water with bentonite (4 %) + sodium bicarbonate buffer + preservative
Topical Cream:
Zinc oxide (15 %) + talc (5 %) in emulsion base for barrier ointment
Effervescent Granules:
Citric acid + sodium bicarbonate + CaCO₃ filler + flavor
2.6 Key Points for Exams
List major inorganic excipients and their chemical compositions.
Match each excipient to its primary function in formulations.
Explain how particle size and surface characteristics influence excipient performance.
Describe selection criteria for excipients in pharmaceutical manufacturing.
Provide formulation examples illustrating the use of inorganic excipients.
Unit 3: Acids, Bases & Buffer Systems
This unit provides an in‑depth study of acid‑base chemistry as applied in pharmaceutical formulations and biological systems. You’ll learn definitions and strength scales, pH and pKa concepts, buffer theory, buffer design and calculations, pharmaceutical applications of buffers, and quality control considerations.
3.1 Fundamental Definitions
Acid (Arrhenius): proton donor in aqueous solution (e.g., HCl → H⁺ + Cl⁻).
Base (Arrhenius): hydroxide donor (e.g., NaOH → Na⁺ + OH⁻).
Brønsted–Lowry Acid/Base: acid donates H⁺; base accepts H⁺ (broader, includes non‑aqueous).
Lewis Acid/Base: acid accepts electron pair; base donates electron pair (most general).
3.2 Strength of Acids & Bases
Property | Strong Acid/Base | Weak Acid/Base |
---|---|---|
Ionization | Complete in water (100 %) | Partial; equilibrium between HA and H⁺ + A⁻ |
Equilibrium Constant | Ka ≥ 1 for acids; Kb ≥ 1 for bases | Ka < 1; Kb < 1 |
Examples | HCl, H₂SO₄, NaOH, KOH | CH₃COOH, NH₄OH, HF, NH₃ |
Acid Dissociation Constant (Ka):
Base Dissociation Constant (Kb):
Relationship: at 25 °C.
3.3 pH, pKa & pKb
pH: negative logarithm of hydrogen ion activity:
pKa: negative log of Ka, indicates acid strength (lower pKa = stronger acid).
pKb: negative log of Kb.
pKa + pKb = pK_w = 14 at 25 °C.
Henderson–Hasselbalch Equation (for buffers):
For basic buffer:
3.4 Buffer Solutions
3.4.1 Definition & Function
Buffer: a solution of a weak acid and its conjugate base (or vice versa) that resists pH change upon addition of small amounts of acid or base.
Buffering Capacity: ability to resist pH change; maximal when pH ≈ pKa and [A⁻] ≈ [HA].
3.4.2 Buffer Components & Selection
Buffer System | pKa (approx.) | Effective pH Range (±1 unit) | Common Uses |
---|---|---|---|
Acetate (CH₃COOH/CH₃COO⁻) | 4.76 | 3.8–5.8 | Topical, ophthalmic formulations |
Phosphate (H₂PO₄⁻/HPO₄²⁻) | 7.21 | 6.2–8.2 | Intravenous fluids; biological buffers |
Citrate (H₃Cit/H₂Cit⁻) | 3.13, 4.76, 6.4 | 2.1–7.4 | Effervescent powders; taste adjusters |
Borate (B(OH)₃/B(OH)₄⁻) | 9.24 | 8.2–10.2 | Eye drops; buffer for alkaline pH |
Tris (Tris–HCl) | 8.07 | 7.1–9.1 | Biochemical assays; nucleic acid work |
3.4.3 Preparing a Buffer
Calculate ratio of conjugate base to acid using Henderson–Hasselbalch.
Select appropriate total concentration (0.05–0.2 M typical).
Weigh and dissolve calculated amounts of acid and salt (or titrate acid with base).
Adjust pH with acid or base to target, verify with calibrated pH meter.
Dilute to final volume with purified water.
Example: Prepare 1 L acetate buffer at pH 5.0, 0.1 M total acetate.
pKa = 4.76 → pH – pKa = 0.24 → [A⁻]/[HA] = 10^0.24 ≈ 1.74
Let [HA] = x, [A⁻] = 1.74x; x + 1.74x = 0.1 → x = 0.0363 M (HA), A⁻ = 0.0637 M
Mass CH₃COOH (60.05 g/mol) = 0.0363 mol × 60.05 = 2.18 g
Mass sodium acetate trihydrate (136 g/mol) = 0.0637 mol × 136 = 8.66 g
3.5 Pharmaceutical Applications of Buffers
Injectable Formulations
Blood‑compatible pH (7.0–7.4) phosphate or histidine buffers to maintain physiological compatibility and drug stability.
Ophthalmic Drops
Borate or phosphate buffers to ensure comfort and minimize irritation; isotonic with tears.
Oral Liquids & Syrups
Citrate or acetate buffers to control drug ionization, taste, and chemical stability.
Tablet Coating Solutions
Buffered systems to prevent API degradation during film coating processes.
Biological Assays
Tris, phosphate, HEPES buffers for enzyme assays and nucleic acid work.
3.6 Quality Control & Stability
pH Measurement:
Calibrated pH meter with appropriate buffer standards (pH 4, 7, 10).
Temperature compensation (measure and adjust at 25 ± 0.5 °C).
Buffer Sterility:
Aseptic preparation or membrane filtration for parenteral use.
Buffer Capacity Testing:
Titrate buffer with known acid/base and record ΔpH; calculate capacity (moles added per pH unit change).
Compatibility Studies:
Ensure buffer salts do not precipitate with API or excipients (e.g., calcium phosphate precipitation in phosphate buffers).
3.7 Clinical Correlations
Metabolic Acidosis/Alkalosis: disturbance in blood buffer systems (bicarbonate system) leading to pH imbalance.
Antacid Therapy: neutralization of gastric acid using base salts (Mg(OH)₂, Al(OH)₃, CaCO₃); buffers control rate of pH change.
Intravenous Fluid Buffers: lactate in Hartmann’s solution metabolizes to bicarbonate, correcting acidosis.
3.8 Key Points for Exams
Define Ka, Kb, pKa, pKb, and pH.
Apply Henderson–Hasselbalch equation for buffer design.
List common buffer systems, their pKa, and useful pH ranges.
Calculate component quantities for buffer preparation.
Describe pharmaceutical applications and QC measures for buffer solutions.
Unit 4: Heavy Metals – Limits, Detection & Removal
This unit covers the significance of heavy metal impurities in pharmaceuticals, regulatory limits, analytical methods for their detection, and strategies to remove or control them in raw materials and finished products.
4.1 Significance of Heavy Metal Impurities
Toxicity: heavy metals such as lead (Pb), cadmium (Cd), mercury (Hg), and arsenic (As) can accumulate in tissues, causing nephrotoxicity, neurotoxicity, and carcinogenicity.
Sources: raw materials (minerals, botanical extracts), manufacturing equipment (leaching from stainless steel), water, and excipients.
Regulatory Concern: International pharmacopeias (USP <232>/<233>, ICH Q3D) set permissible daily exposure (PDE) limits to ensure patient safety.
4.2 Regulatory Limits & Permissible Daily Exposure (PDE)
Metal | PDE (µg/day) USP Q3D* | Therapeutic Class Limits** |
---|---|---|
Lead (Pb) | 5 | Oral ≤ 0.5 ppm; Parenteral ≤ 0.2 ppm |
Cadmium (Cd) | 5 | Oral ≤ 0.2 ppm; Parenteral ≤ 0.1 ppm |
Mercury (Hg) | 3 | Oral ≤ 0.1 ppm; Parenteral ≤ 0.1 ppm |
Arsenic (As) | 15 | Oral ≤ 0.5 ppm; Parenteral ≤ 0.1 ppm |
*Permissible daily exposure per ICH Q3D (unless local pharmacopeia differs). | ||
**Concentration limits in drug substances and products. |
4.3 Sample Preparation for Heavy Metal Analysis
Acid Digestion:
Procedure: heat sample with concentrated HNO₃ (and HCl for aqua regia) to oxidize organic matrix and solubilize metals.
Microwave Digestion: closed-vessel system for rapid, reproducible digestion with minimal loss.
Wet Ashing: slow digestion on hotplate with H₂SO₄/HNO₃ mixture for botanicals.
Dilution & Filtration: dilute digested solution to volume with deionized water, filter through 0.45 µm membrane to remove particulates.
4.4 Analytical Techniques
Method | Principle & Detection | Sensitivity | Notes |
---|---|---|---|
Atomic Absorption Spectroscopy (AAS) | Atomizes sample in flame or furnace; measures light absorption at metal-specific λ | ppb (µg/L) | Single-element analysis; graphite furnace AAS for higher sensitivity |
Inductively Coupled Plasma–Mass Spectrometry (ICP–MS) | Ionizes sample in plasma; mass analyzer detects metal isotopes | ppt (ng/L) | Multi-element, ultra-trace capability |
Inductively Coupled Plasma–Optical Emission Spectroscopy (ICP–OES) | Plasma excites atoms; measures emission intensity at characteristic wavelengths | ppb | Multi-element, less sensitive than ICP–MS |
UV–Visible Colorimetry (Limit Test) | “Heavy metals” react with sulfide to form colored precipitate; turbidity measured at 420 nm | ppm range | General limit test; not specific to individual metals |
4.5 Limit Tests for Heavy Metals (USP Method)
Principle: General heavy metals precipitated as sulfides form turbidity; compared against standard lead reference.
Procedure Outline:
Dissolve test sample in water/acetic acid.
Add ammonium chloride–ammonium hydroxide buffer (pH ~9).
Introduce sodium sulfide → heavy metal sulfides precipitate.
Compare turbidity visually or spectrophotometrically with reference solution containing specified Pb²⁺ concentration.
4.6 Removal & Control Strategies
Strategy | Mechanism | Application |
---|---|---|
Ion Exchange Resins | Chelating resins (e.g., iminodiacetate) bind heavy metals selectively | Purification of water and process streams |
Adsorption | Activated charcoal, silica gels adsorb metal ions | Pre-treatment of botanical extracts |
Precipitation | Adjust pH to precipitate metal hydroxides (e.g., Pb(OH)₂) | Treatment of wastewater, bulk API purification |
Membrane Filtration | Nanofiltration or RO membranes reject metal ions | Polishing water for formulations |
Chelation & Complexation | Addition of chelators (e.g., EDTA) to form soluble complexes, later removed | In-process purification, buffer preparation |
4.7 Quality Control & Documentation
System Suitability: calibration with multi-element standards; verify linearity, precision, and detection limits.
Validation Parameters: specificity, accuracy (recovery studies), precision (repeatability), linearity, LOD/LOQ, robustness.
Batch Records: document sample ID, digestion conditions, instrument parameters, calibration data, and results.
Rejection Criteria: any value exceeding regulatory limits triggers investigation, root‑cause analysis, and possible batch rejection or rework.
4.8 Key Points for Exams
List major toxic heavy metals, their PDE limits, and health effects.
Describe sample digestion methods for heavy metal analysis.
Compare AAS, ICP–MS, and ICP–OES in terms of sensitivity and throughput.
Outline the USP limit test for total heavy metals.
Discuss removal strategies (ion exchange, adsorption, precipitation) used in pharmaceutical manufacturing.
Unit 5: Antacids, Dental Products & Medical Gases
This unit covers inorganic compounds used to neutralize gastric acid, materials for dental care, and the collection, storage, and pharmaceutical uses of medical gases.
5.1 Antacids
5.1.1 Definition & Mechanism
Antacids: weak bases that react with excess gastric hydrochloric acid to form water and salt, thereby raising gastric pH and relieving symptoms of hyperacidity.
General Reaction:
where M = Mg²⁺, Al³⁺, Ca²⁺, or Na⁺.
5.1.2 Common Antacid Agents
Agent | Formula | Rapid Action | Duration | Adverse Effects |
---|---|---|---|---|
Magnesium Hydroxide | Mg(OH)₂ | Moderate | Short (~1 h) | Diarrhea (osmotic) |
Aluminum Hydroxide | Al(OH)₃ | Slow | Long (~2 h) | Constipation; binds phosphate |
Calcium Carbonate | CaCO₃ | Fast | Very short (~1 h) | Belching, alkalosis; milk‑alkali syndrome |
Sodium Bicarbonate | NaHCO₃ | Very fast | Very short | Na⁺ load, systemic alkalosis |
5.1.3 Formulation Considerations
Buffering Capacity: ability to neutralize a given amount of acid, influenced by dose and solubility.
Onset vs. Duration: combine fast‑ and slow‑acting agents (e.g., Mg + Al hydroxides) for balanced effect.
Dosage Forms: tablets, suspensions, chewable granules; palatability and ease of dosing.
5.2 Dental Products
5.2.1 Toothpastes & Powders
Abrasives: calcium carbonate, hydrated silica—to remove plaque without excessive enamel wear.
Fluoride Sources: sodium fluoride, sodium monofluorophosphate—for caries prevention by promoting enamel remineralization.
Detergents: sodium lauryl sulfate—to aid foaming and dispersion of debris.
Humectants & Binders: glycerin, sorbitol, carboxymethylcellulose—to retain moisture, stabilize paste.
5.2.2 Mouthwashes & Rinses
Antimicrobials: chlorhexidine gluconate—to reduce plaque and gingivitis.
Astringents: zinc chloride, alum—to tighten mucosal proteins and reduce minor bleeding.
Buffers: phosphate salts—to maintain pH and protect enamel.
5.2.3 Dental Impression Materials
Gypsum Products: calcium sulfate dihydrate (plaster, stone) for model casting.
Alginate: sodium or potassium alginate for primary impressions; mixed with calcium salts to gel.
5.3 Medical Gases
5.3.1 Oxygen (O₂)
Purity Requirements: ≥ 99 % v/v, water and oil content strictly controlled.
Production: fractional distillation of liquefied air or PSA (pressure swing adsorption).
Storage & Delivery: compressed cylinders (200–300 bar) with regulator, nasal cannula or mask; liquid oxygen systems for large users.
Pharmaceutical Uses: treatment of hypoxemia, anesthesia adjunct.
5.3.2 Nitrous Oxide (N₂O)
Properties: colorless, sweet‑smelling gas; analgesic and weak anesthetic.
Storage: cylinder under pressure; vaporizes to gas on release.
Uses: dental analgesia (“laughing gas”), procedural sedation.
5.3.3 Medical Air
Definition: compressed air filtered and dried for respiratory therapy.
Standards: oil‑free compressors; particulate and microbial filters.
Uses: driving nebulizers, ventilators, CPAP devices.
5.3.4 Carbon Dioxide (CO₂)
Purity: medical grade, ≥ 99.5 %.
Uses: insufflation during laparoscopic surgery, vascular contrast in angiography.
5.3.5 Other Specialty Gases
Helium (He): mixed with O₂ (heliox) to reduce airway resistance in obstructive lung disease.
Entonox: premixed 50 % N₂O and 50 % O₂ for obstetric analgesia.
5.4 Quality Control & Safety
Antacids & Dental Products: assay of active ingredients; pH, buffering capacity, abrasive particle size; microbial limits (for oral suspensions).
Gases: certificate of analysis for purity, moisture, hydrocarbons; cylinder integrity tests; periodic recertification.
Storage Conditions: antacids and dental pastes at controlled humidity; gases in secure, ventilated areas away from heat.
5.5 Key Points for Exams
List major antacid agents, their formulas, and adverse effects.
Identify inorganic components of toothpastes and their functions.
Describe production, storage, and uses of oxygen and nitrous oxide.
Understand quality tests for pharmaceutical gases and dental formulations.
Unit 6: Radiopharmaceuticals & Isotonic Solutions
This unit covers the use of radioactive compounds in diagnostics and therapy, and the principles behind preparing solutions isotonic with body fluids to ensure safety and comfort.
6.1 Radiopharmaceuticals
6.1.1 Definition & Uses
Radiopharmaceutical: a sterile preparation containing radionuclides used for diagnostic imaging or radiotherapy.
Diagnostic: emit γ‑rays (e.g., technetium‑99m) for SPECT or positrons (e.g., fluorine‑18) for PET.
Therapeutic: deliver β‑ or α‑particle radiation to destroy diseased tissue (e.g., iodine‑131 for thyroid ablation, lutetium‑177 for neuroendocrine tumors).
6.1.2 Radionuclide Generators & Labeling
Molybdenum‑99/Technetium‑99m Generator: parent (^99Mo) decays to ^99mTc, which is eluted (“milked”) as pertechnetate (^99mTcO₄⁻).
Labeling Techniques:
Chelation: ^99mTc bound to chelators (DTPA, HMPAO) for blood‑brain barrier imaging.
Iodination: radioiodine attached to tyrosine residues in proteins (e.g., I‑131 labeled antibodies).
6.1.3 Preparation & Quality Control
Parameter | Requirement |
---|---|
Sterility & Pyrogenicity | Must be sterile (no bacteria) and apyrogenic (LAL test) |
Radiochemical Purity | ≥ 95 % of radioactivity in desired chemical form (TLC or HPLC) |
pH | 4.5–7.5 (physiologic compatibility) |
Isotonicity | Adjusted to ~300 mOsm/kg (see 6.2) |
Radionuclidic Purity | Minimal long‑lived impurities (< 0.1 %) |
Specific Activity | Sufficient radioactivity per unit mass |
6.1.4 Safety & Handling
Radiation Protection: time, distance, shielding principles; use of lead shielding and dose calibrators.
Waste Management: decay-in‑storage protocols; segregation of solid, liquid, and sharps waste.
Personnel Monitoring: dosimeters, thyroid probes, regular bioassays for internal contamination.
6.2 Isotonic Solutions
6.2.1 Definition & Importance
Isotonic Solution: has the same osmotic pressure as blood plasma (~0.9 % NaCl or 285–295 mOsm/kg).
Purpose: prevent cell lysis or crenation on administration (intravenous, ophthalmic, nasal).
6.2.2 Methods to Adjust Tonicity
Method | Principle & Calculation |
---|---|
Freezing‑Point Depression | ; match ∆T of plasma (–0.52 °C) |
Colligative Properties | use van’t Hoff factor (i) for ionic solutes |
Cryoscopic Method | calculate amount of solute needed to achieve ∆T = 0.52 °C |
Sodium Chloride Equivalent (E_NaCl) |
where E_NaCl of a solute expresses its tonicity effect relative to NaCl.
6.2.3 Common Isotonic Preparations
Formulation | Composition | Purpose |
---|---|---|
Normal Saline | 0.9 % w/v NaCl | IV fluid replacement |
Dextrose 5 % in Water | 5 % w/v glucose | Maintenance fluid, caloric supply |
Ringer’s Solution | NaCl 0.6 %, KCl 0.03 %, CaCl₂ 0.02 % | Electrolyte balance |
Phosphate‑Buffered Saline | NaCl, KCl, Na₂HPO₄, KH₂PO₄ | Cell culture, rinsing agent |
Ophthalmic Drops | 0.9 % NaCl or adjusted with NaCl equivalents | Eye irrigation, drug vehicles |
6.2.4 Preparation & Quality Checks
Calculate solute quantities for desired osmolarity using E_NaCl or cryoscopic data.
Weigh & Dissolve in purified water; adjust pH if necessary.
Sterilize by filtration (0.22 µm) for ophthalmic or terminal autoclaving for IV (if compatible).
Test: measure osmolarity (osmometer), pH, clarity, sterility (membrane filtration), endotoxin (LAL).
6.3 Key Points for Exams
Describe the role and preparation of ^99Mo/^99mTc generators and common radiolabeling methods.
List quality control tests for radiopharmaceuticals (radiochemical purity, sterility, pH, isotonicity).
Explain fundamentals of radiation safety and waste disposal.
Define isotonic solution, its osmotic parameters, and calculation methods (freezing‑point depression, E_NaCl).
Provide examples of common isotonic fluids and their applications.
Unit 7: Quality Control Tests & Safety/Disposal of Inorganics
This unit covers the analytical methods to ensure purity and compliance of inorganic pharmaceutical ingredients, and the safe handling, storage, and disposal practices for inorganic chemicals in pharmaceutical settings.
7.1 Quality Control Tests for Inorganic Compounds
7.1.1 Identification Tests
Color and Appearance: verify crystalline form, color, and absence of visible impurities.
Solubility Tests: confirm expected solubility profile in water or specified solvents.
pH of Solution: prepare standard concentration (e.g., 1 % w/v) and confirm pH falls within pharmacopeial limits.
7.1.2 Assay Procedures
Compound | Method | Key Parameters |
---|---|---|
Sodium Chloride | Argentometric titration (Mohr’s method) | Endpoint: appearance of red Ag₂CrO₄ |
Potassium Iodide | Iodometric titration | Titrate liberated I₂ with Na₂S₂O₃ |
Magnesium Hydroxide | Acidimetric titration with HCl | Back‑titration if excess alkali used |
Calcium Carbonate | Volumetric titration with EDTA (pH 10) | Use of murexide indicator |
Sodium Bicarbonate | Acid–base titration with standard acid | Phenolphthalein end point |
Aluminum Hydroxide | Gravimetric as Al₂O₃ after ignition | Dry to constant weight at 900 °C |
7.1.3 Impurity and Limit Tests
Heavy Metals: USP <233> elemental impurities by ICP–MS or ICP–OES; general limit test via sulfide precipitation.
Sulphates & Chlorides: gravimetric or titrimetric limit tests to confirm levels below specified thresholds.
Arsenic & Lead: specific limit tests (e.g., Gutzeit’s or mercuric bromide methods for arsenic; dithizone extraction for lead).
Residual Solvents: headspace GC for solvents used in synthesis or purification.
7.1.4 Physical Tests
Moisture Content: Karl Fischer titration for hygroscopic inorganics (e.g., magnesium trisilicate); loss on drying for non‑volatile water.
Particle Size Distribution: sieve analysis or laser diffraction for excipients like talc, kaolin, and bentonite—ensuring consistent flow and suspension properties.
Bulk and Tapped Density: used for tablet excipients (e.g., DCP, MCC) to predict flow (Carr’s Index, Hausner Ratio).
7.2 Stability and Storage
7.2.1 Stability Testing
Accelerated Conditions: 40 °C ± 2 °C / 75% RH ± 5% for 6 months (ICH Q1A) to predict shelf life.
Photostability: exposure to defined light sources to assess degradation of photosensitive inorganics (e.g., peroxide formation in silver compounds).
Container–Closure Compatibility: evaluate potential interaction with glass, plastic, rubber stoppers (e.g., leaching of phthalates from PVC).
7.2.2 Storage Requirements
Temperature: ambient (15–25 °C) unless otherwise specified; some inorganic reagents require refrigeration (2–8 °C).
Humidity Control: desiccators or controlled humidity chambers for hygroscopic materials.
Light Protection: amber glass or opaque containers for light‑sensitive compounds (e.g., iodine solutions).
Labeling: include grade, batch number, expiry date, hazard pictograms, and storage conditions.
7.3 Safety Handling of Inorganic Chemicals
7.3.1 Hazard Classification
Corrosives: strong acids/bases (HCl, NaOH) require gloves, face shields.
Toxic Metals: lead, cadmium compounds—work in fume hood, avoid inhalation.
Oxidizers: permanganate, chromates—keep away from organics, store separately.
Compressed Gases: cylinders secured, valve protection, regular leak checks.
7.3.2 Personal Protective Equipment (PPE)
Laboratory coat, nitrile gloves (some chemicals require neoprene), safety goggles or face shields.
Respiratory protection (e.g., N95, half‑mask cartridges) for dust or fume exposure.
7.3.3 Engineering Controls
Fume Hoods: for volatile, toxic, or dusty inorganics.
Ventilated Storage Cabinets: for corrosives and oxidizers.
Spill Kits: neutralizing agents (sodium bicarbonate for acids, acid for alkali), absorbents.
7.4 Waste Disposal of Inorganic Materials
7.4.1 Segregation
Aqueous Waste: collect in compatible containers; neutralize pH before disposal per local regulations.
Solid Waste: label “hazardous”—heavy metal salts collected separately; do not discard with regular trash.
Sharps & Broken Glass: in puncture‑resistant containers.
7.4.2 Treatment Methods
Chemical Neutralization: acids with base addition; alkalis with acid.
Precipitation: remove heavy metals by pH adjustment to precipitate hydroxides, then filter and send solids to hazardous waste.
Adsorption: activated carbon for trace organics or silver; cementation (e.g., Zn to remove Ag).
Autoclaving: for sterile inorganic solutions, before disposal of biologically contaminated liquids.
7.4.3 Regulatory Compliance
Local & National Regulations: e.g., EPA (USA), EU Waste Framework Directive, local environmental agencies.
Documentation: waste manifests, SDS‑based disposal instructions, training records.
7.5 Key Points for Exams
List QC tests for identification, assay, and impurity limits of inorganics.
Describe stability testing and storage conditions for moisture‑ and light‑sensitive inorganics.
Name PPE and engineering controls required for handling corrosives, toxic metals, and oxidizers.
Outline waste segregation, treatment, and disposal procedures for inorganic chemical waste.